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Pentagon offers battery startup 6K $250M loan to build U.S. factory

By · Via TechCrunch · Published by Everything Blog

In short

The Department of Defense has granted conditional approval for a $250 million loan to Massachusetts-based startup 6K to construct a battery material plant in Tennessee. The facility will deploy an innovative microwave-powered plasma technique to manufacture cathode materials for formulations like lithium iron phosphate with fewer production steps. This financial backing follows significant project delays caused by fluctuating electric vehicle market conditions and previous funding cancellations. Notably, a $50 million grant previously awarded under the Bipartisan Infrastructure Law was terminated during an administration review of federal programs, forcing the company to reapply.

Key points

  • Federal defense officials are actively financing domestic manufacturing initiatives to el…: Federal defense officials are actively financing domestic manufacturing initiatives to eliminate reliance on Chinese battery material suppliers.
  • The startup's specialized plasma production method streamlines component creation while s…: The startup's specialized plasma production method streamlines component creation while supporting multiple battery chemistries for defense and commercial use.
  • The factory faced notable operational timeline setbacks stemming from broad electric vehi…: The factory faced notable operational timeline setbacks stemming from broad electric vehicle market uncertainties and federal grant cancellations.

Sources checked by our analysis pipeline: 1

Batteries are everywhere, even on the battlefield, which helps explain the Pentagon’s recent interest in building more domestic manufacturing capacity.

The 12-year-old, North Andover, Mass.-based startup 6K announced Thursday that it won conditional approval for a $250 million loan from the Department of Defense to build a factory in Tennessee. The plant will use a unique microwave-powered process to produce battery materials that don’t rely on Chinese suppliers.

The company previously received a $50 million grant from the Department of Energy under the Bipartisan Infrastructure Law, though that 2023 grant was canceled by the Trump administration in a chaotic sweep of Biden-era awards, forcing 6K to reapply.

Initially, the factory was originally slated to open in 2024, but the grant cancelation and uncertainties in the EV market forced the company to rejigger its plans.

6K’s manufacturing process uses microwaves to heat metals into a plasma and then deposit them onto a surface, reducing the number of steps required to make cathode material, a key battery component. The company says the process can work on a number of different battery types,…

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