Space1 min read

Orbital Matter 3D printed the first rigid beam in the vacuum of space

By · Via TechCrunch · Published by Everything Blog

In short

The German startup utilized ultraviolet light to cure extruded resin coils, successfully producing a half-meter cylindrical boom that deployed a flexible solar array. Although an anomaly disabled one of the four onboard printers, the operational hardware completed the demonstration in orbit. The company is now preparing for a 2028 demonstration mission aimed at deploying a 5-kilowatt solar array.

Key points

  • Direct manufacturing in space enables missions to bypass standard rocket fairing volume c…: Direct manufacturing in space enables missions to bypass standard rocket fairing volume constraints for large hardware.
  • The company plans to test a larger printer in 2028 capable of deploying a five-kilowatt s…: The company plans to test a larger printer in 2028 capable of deploying a five-kilowatt solar array.
  • Future systems could eventually fabricate structural booms up to one hundred meters long…: Future systems could eventually fabricate structural booms up to one hundred meters long based on resin capacity.

Sources checked by our analysis pipeline: 1

A satellite built by the German startup Orbital Matter satellite 3D printed a half-meter long beam out of a custom plastic material, in what executives called a first for a free-flying spacecraft in orbit, and a step toward constructing large structures in space.

The company’s small satellite, Replicator-2, was launched on a SpaceX rideshare mission this summer, with four of the company’s 3D printers onboard. Each printer can create a rigid, cylindrical beam by extruding coils of resin that are cured by an ultraviolet light, which the company analogizes to cement and water.

This technology matters because future spacecraft will need to generate a lot more electrical power and radiate a lot more heat into the vacuum of space, particularly if they’re going to serve as orbital data centers. They’ll also still need to fit into the tight confines of the fairing on top of the rocket that carries them into orbit. If spacecraft are able to construct their equipment in orbit, the power and heat-dissipation challenges may get a lot easier to solve.

“Replicator 2 is the first proof…

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